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How is the insulation treatment of the insulating tube carried out during the production process? Are special insulation technologies or materials used?
In our company, the strong technical force and advanced equipment are not only reflected in the production line of metallized film capacitors, but also in the optimization and innovation of every product detail, including the production and processing process of the key component of the insulating tube. As an indispensable component in electrical equipment and circuits, the insulation performance of the insulating tube is directly related to the safe and stable operation of the entire system. In the production process of the insulating tube, we use a series of precise and efficient insulation treatment technologies to ensure the excellent quality and reliability of the product.
Insulation treatment is the core link in the manufacture of insulating tubes. It aims to form one or more insulation layers on the surface or inside of the tube through physical or chemical methods to improve its electrical strength, heat resistance, corrosion resistance and mechanical strength. Our company has a deep technical accumulation in this field, combined with advanced production equipment and testing technology, to achieve innovation and upgrading of insulation treatment technology.
1. Material selection and pretreatment
First, in the selection of raw materials for insulating tubes, we strictly screen high-performance basic materials, such as polytetrafluoroethylene (PTFE), polyethylene (PE), polyimide (PI), etc. These materials themselves have good insulation performance and chemical stability. Before the raw materials enter the production line, they must undergo strict pretreatment steps such as cleaning and drying to remove surface impurities and lay a good foundation for subsequent insulation treatment.
2. Special insulation coating technology
In order to further improve the insulation performance of insulating tubes, we use advanced coating technology. This includes but is not limited to:
Nano-composite insulation coating: Using nanotechnology, inorganic insulating particles are evenly dispersed in organic polymer resins to form a composite coating with excellent electrical properties and mechanical strength. This coating can not only significantly improve insulation resistance and breakdown voltage, but also effectively inhibit charge accumulation and reduce local discharge.
Ceramic polymer coating: Through a special process, the polymer is converted into a ceramic-like substance at high temperature, thereby greatly improving the material's high temperature resistance and insulation strength. This technology is particularly suitable for insulating tubes that need to withstand extreme temperature environments.
Vacuum impregnation and curing: In a vacuum environment, the insulating tube is immersed in a special insulating liquid, and then heated and cured, so that the insulating liquid evenly penetrates and tightly adheres to the surface and internal pores of the tube to form a continuous and dense insulating layer. This method can effectively eliminate bubbles and improve the density and uniformity of the insulating layer.
3. Laser micromachining technology
In certain specific applications of insulating tubes, such as when the thickness or shape of the insulating layer needs to be precisely controlled, we have introduced laser micromachining technology. Through high-precision cutting and engraving of laser beams, the fine processing of the insulating layer can be achieved without destroying the overall structure of the tube, meeting the needs of complex circuit design.
4. Online inspection and quality control
After the insulation treatment is completed, each batch of insulating tubes must undergo strict quality inspection. We are equipped with high-precision electrical performance testing equipment, such as high-voltage breakdown testers, insulation resistance testers, etc., to monitor the electrical strength, insulation resistance, withstand voltage and other key indicators of the insulating tubes online to ensure that each product meets international standards and customer requirements.
The strategic transformation from selling products to selling services is not only reflected in the adjustment of market strategies, but also goes deeper into every link of product design and production. In the production of insulating tubes, we pay more attention to customer demand orientation, and accurately capture market trends and customers' personalized needs through big data analysis. For example, in response to the high requirements of insulating tubes in specific industries (such as new energy vehicles and aerospace), we can respond quickly and provide customized solutions, including the selection of special materials, adjustment of insulation layer thickness, and optimization of special performance.
As an agent of air conditioner and refrigerator accessories, we have a rich variety of accessories and high-quality product resources. In the selection of insulating tubes, we also pay attention to technical cooperation with upstream and downstream companies, and introduce more innovative materials and technologies, such as environmentally friendly insulating materials and recyclable insulation technology, to meet the market's requirements for green and sustainable development.
With strong technical strength, advanced production equipment and sophisticated insulation processing technology, our company ensures the excellent performance and quality of insulating tube products. Whether it is the selection of basic materials, the application of special insulation technology, or the establishment of online detection and quality control system, it reflects our unremitting pursuit of technological innovation and a deep understanding of customer needs.
